Category Archives: control systems

Pachube dashboard brewery, with pygame and stomp

I send a bunch of data from my sensor network _to_ pachube, but this post is about using pachube as a data _source_ They have this app called a dashboard, which basically gives you some knobs and switches, that are hooked up as live inputs to a pachube data stream.

So, that got me thinking, here was a process control GUI pretty much done for me. The permissions are a bit wonky, so I’ll only include a picture here, but basically I get a knob for a set temperature, and a button to turn an alarm on or off. (I can add lots more, but this is all I’ve got set up so far)
Pachube Dashboard control panel

Neat, but now what? Well, the pachube api is pretty easy, so I just hooked up yet another consumer to my local network, (sensor data is dumped into a stomp/activemq message bus here, so that I can have infinite consumers of the data, without ever having to touch the code on my sensor nodes) that pulls data not just from the local network, but also from this pachube dashboard’s feed.

Add a little bit of pygame hackery so I can play sounds, and now I have a heating/cooling warning system for the kettle in the kitchen.

Example output

2011-01-22 11:05:08,649 INFO main - Current temp on probe is 31
2011-01-22 11:05:08,650 DEBUG main - threshold is 74, mode: heating
2011-01-22 11:05:08,650 INFO main - Turning music off.... we're below the threshold
2011-01-22 11:05:13,364 INFO main - Current temp on probe is 32
2011-01-22 11:05:13,365 DEBUG main - threshold is 74, mode: heating
2011-01-22 11:05:13,365 INFO main - Turning music off.... we're below the threshold
2011-01-22 11:07:01,408 INFO main - Current temp on probe is 33
2011-01-22 11:07:01,409 DEBUG main - threshold is 74, mode: heating
2011-01-22 11:07:01,409 INFO main - Turning music off.... we're below the threshold
2011-01-22 11:07:01,409 INFO main - Fetching current dashboard values from pachube, incase they've changed

This is far from any sort of automatic brewery, and was more an experiment in what was possible, and how easily. And it’s still a lot better than having me walk over to the kitchen every 5 minutes to check the current temperature. Now I can just turn the stove on, and get back to serious time wasting on the internet!

Source is over at github,

Things I found:

  • Pachube dashboard only updates if you drag the knobs. Using direct entry doesn’t update the datastream
  • Playing sounds from python is easy, but only when you find the right library, and only when you guess at the documentation a lot. I’ve no idea if this works on windows or osx. I tried a lot of other ways first, all of which failed miserably.

karlnet – a wireless sensor network that hopefully doesn’t suck.

I’ve been thinking about wireless sensor networks a lot, and for a while now. It’s something I’ve always been interested in, accumulating vast amounts of data and making pretty charts. But not just sensing, also control. I home brew beer, and also make cheese from time to time, both of which benefit from temperature control at the very least. Custom controllers for brewing or cheese making are quite common, and if you add the words “arduino” it even becomes ?cool?

So, why can’t these be the same devices? And why are all these controllers implemented completely locally? Things like HABS are cool and all, very neat bits of engineering, but why on earth do I want the times of my hop additions to be stored in EEPROM on device itself? And why are all these wireless sensors so expensive? I can get a nice weather station, max, min, humidity, indoor outdoor, but no data logging. The minute you add wireless datalogging the price jump is rather more than I feel it should. And heaven help you if you think “this has been done in industry, surely they don’t pay so much?” Well, seems they do.

So, enough rambling background, what am I going to do about it? Well, my basic idea was to have a bunch of nodes (I think “mote” is the word du jour) that are totally dumb. They can read some local sensor values, and if told to, turn on or off some outputs. But mostly, they just send raw unprocessed data back to base. And then instead of doing application programming for a brewery control system in embedded C and counting bytes and memory accesses, we can use any language we like, with any user interface we like, using nice tools that we like.

Seems simple right? Why isn’t it done? I’m not sure, and I really haven’t done as much research as I could have, but suffice to say, I can’t go down to the store and get 4-5 temperature/humidity monitoring units, a single base station, dumping data in any open format that I know of. At least, not cheap.

And, of course, certainly not as much fun as reinventing the wheel in the name of training. :)

Which brings us to the hardware. (The software can always be fixed and shipped later right?) I’ve gone with Xbee’s, or plain 802.15.4 for the wireless layer. These are pretty nice, reasonable throughput, low power, good enough range for reliable in home monitoring, security built in, and cheapish. At least, I thought they were a steal when I first found them. All this in a drop in module for only $US20 woot! Bluetooth or wifi cost double or triple that, and though you can get some FM modules, and 400MHz modules, you then have a lot more problems with interference, and you miss out on the built in addressing of 802.15.4.

I’ve since found things like Hope RF’s RFM12b and friends, which seem to be a pretty good compromise in between. Anyway, if the general hardware and system design is ok, it shouldn’t be a problem to have multiple radio types in the network right? As long as the base station can understand them all, you should be fine.

So, Xbee’s for now. For microcontrollers, AVRs win hands down. Being able to use plain old gcc, with plain old C, on plain old chips is a huge plus. Also, given how plentiful flash and ram is on even the tiniest little 8 bit microprocessor these days, you don’t even have to use ugly plain old C. The rise of physical computing, the trendy new thing for artists to be involved in, has brought about some very welcome changes in the world of the embedded hobbyist. The arduino platform, simplifying and hiding a lot of the ugly guts has done magnificent work, and has led to wonderfully low prices on high quality dev boards. Have a look at Modern Device or JeeLabs or pjrc’s Teensy for some good quality development and hobby boards. The dev boards I cut my teeth on in university cost nigh on $100, were 5 times the size, and had a fraction of the power and capability. Technology, plus a massive surge in demand, (I’ll even shout out to Make for some of it) has really brought out some great designs, at great prices.

There are some other great microprocessor options, looking strictly at a features/price point, but you need to be prepared for custom tool suites, or worse yet, paying for tools. No Fun.

And that’s the general idea. A bunch of dumb (yet very smart and overly powerful) AVR micros, hooked up to a bunch of simple, easy, cheap(ish) xbee radio modules, just sending sensor data back to a base station, and being told what to do. Put all the smarts up in an environment where it’s easy.

Over the next few articles/days/weeks I’ll be expanding on this, with what I’ve done so far, and where I’m at in my own personal implementation of this :)